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Heat Treatment

DS 430D Chip Forge/Double Brazing Hearth

The DS430D is a combined Ceramic Chip Forge and Double Brazing Hearth with fail safe controls. It is based on well proven Flamefast technology and is particularly useful where space limitations are a consideration.

The unit consists of a ceramic chip forge and two brazing hearths usually equipped with two Flamefast RF80 brazing torches. The unit can be run on either Natural Gas or LPG bottled gas. The forge has a single phase whisper quiet integral fan to provide the air supply and takes only 15 minutes to reach working temperature. It can reach a temperature of 1,500°C. It has a 340mm diameter working area and can work up to 50mm steel bar. The ceramic chip technology minimises surface scale formation.

The brazing hearths both have an area of 0.23 square metres with heavy duty refractory bases. One or both of the RF80 brazing torches, which deliver up to 80,000BTU of heat output, can be replaced by Flamefast RF10 jewellery torches for fine work. All Flamefast RF torches have a single hand-wheel control to give ease of flame control and a constant flame pattern over the range of flame sizes. The torches are ignited electronically.

As with all Flamefast equipment, the DS430D Chip Forge/Double Brazing Hearth is covered by the Flamefast unconditional 2 year warranty.

Dimensions

Height 1080mm, 1800 including Varivac extraction. Width 1400mm. Depth 550mm.

Forging

Performance

GAS TYPE

RATE

BTU/HR

KW

Natural Gas

2.14m3/h

77000

22.6

Propane

1.26kg/h

77000

22.6

Butane

1.26kg/h

77000

22.6

 

Standard Equipment

  • Push-button no-volt release starter. Requires manual restart after power failure.
  • Ceramic hearth.
  • Automatic safety check of controls and air fan.
  • Full manual control of hearth conditions.
  • Whisper quiet air blower fan.
  • Indicator status lights.
  • Gas non-return valve.
  • 12.5kg of ceramic chippings
  • Operation/Instruction manual.
  • Side and rear heat shields.
  • Rake iron

Optional Extra

  • Fume extraction equipment to meet the requirements of COSHH Regulations

According to the Health & Safety at Work Act 1974, BS 4163:2000 and COSHH Regulations it is mandatory that all fumes must be removed at source.

The DS 430D complies with British Gas standards and is a fully failsafe system

Brazing

Performance

GAS TYPE

RATE

BTU/HR

KW

Natural Gas

3.8m3/h

140000

39.6

Propane

2.2kg/h

140000

39.6

Butane

2.2kg/h

140000

39.6

 

Standard Equipment

  • 2 asbestos-free heat resistant refractory hearths.
  • 4 full size Heat Reflective Blocks
  • 8 half size Heat Reflective Blocks.
  • Push-button no-volt release starter. Requires manual restart after power failure.
  • 2 RF 80 brazing torches.
  • Colour coded reinforced gas and air hoses.
  • Whisper quiet air blower fan.
  • Push button electronic ignition.
  • Auto gas leak proving system on start up.
  • Indicator status lights.
  • Gas non-return valve.
  • Operation/Instruction manual.

Optional Extras

  • RF 10 Fine Jewellery brazing torch.
  • 300mm revolving brazing table.
  • Brazing kit.
  • Fume extraction equipment to meet the requirements of COSHH regulations.

All sequences of operation are visually displayed using neon indicators. On start-up the gas train, hoses and torches are tested for escaping gas.

Leaks from any component will result in a continuously illuminated red neon and the main flow of gas will be prevented from entering the system.

 

Total Gas Performance

GAS TYPE

RATE

BTU/HR

KW

Pressure

Natural Gas

5.94m3/h

217000

62.2

20 mbar

Propane

3.46kg/h

217000

62.2

35 mbar

Butane

3.46kg/h

217000

62.2

28 mbar

 

Electrics

120 watts – 220–240 volts single phase

   

Weight

171Kg

 

Varivac Extraction

The unique fume intake configuration of the Varivac captures all fumes and prevents any spillage. An electrical interlock prevents the use of any linked equipment before the Varivac is switched ON. The Varivac can be fitted to existing equipment if required with a choice of low level or high rise exhaust outlets.

Performance 900 cfm per hood

Noise Level Average noise level 80 dB at 1 metre

Fully automatic systems available on request

Product Datasheet

DS430D Chip Forge Brazing Hearth

Approx 45kb

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