Lesson Six
Core learning objectives
Practical focused task.
Extended learning objectives
Practical focused task.
SEN learning objectives
Practical focused task.
Lesson context
Teacher demonstration of the tools, processes and procedures related to forging.
Lesson structure
(Pre-lesson planning) Preparation of equipment. Risk assessment of activities in relation to the group and viewing of the activity. Personal protective equipment (PPE) for teacher and for any pupil asked to intervene. Prepare handouts on the processes to be demonstrated. Ensure that handouts reflect the three ability levels.
- Collect homework from previous lesson.
- Re-cap on what has been achieved to date. Test their knowledge and understanding through questioning.
- Demonstration of safety aspects, rules when working within the heat treatment area. The essential use of PPE.
- Test understanding through safety handout. (Reference italics)
- Demonstration of the tools. Anvil, hollow-bit tongs, straight pein hammer.
- Demonstration on forge -drawing down the blade for a square taper.
- (A large group may need to be split in order to ensure that the numbers watching the demonstration can see and be adequately questioned regarding their understanding. If this is the case the teacher may wish to consider the use of a colleague to supervise the main part of the class which can be involved in the writing up of notes whilst the teacher carries out the demonstration to a small group in rotation. Alternatively the teacher may be able to use a technician who has been certificated in heat treatment and hot metal processes to do the demonstrations whilst they continue with the main group.)
- General discussion and evaluation of the lesson. Pupils complete their lesson evaluation notes.
Equipment and materials
- Protected clothing (PPE)
- Forging tools and equipment
Homework
None
Risk Assessment
Hazard Identification |
Haz_x |
Risk_= |
RA |
Action |
Example Risk Assessment |
3 x |
1 = |
3 |
Satisfactory |
The heat treatment and hot metal area is clear of all obstructions. |
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The fire blanket, sand bucket and fire extinguisher have been checked and are within easy access if required. |
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Tools and equipment have been checked for fault or defects. |
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Safety rules are to be carefully taught and re-enforced throughout the lesson. |
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PPE has been checked and is in sufficient quantity. |
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Careful planning has taken place with regard to group sizes and supervision during the activity. |
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Staff teaching the activity are certificated in heat treatment and hot metal processes. |
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A risk assessment has been carried out with regard to any pupil with known behavioural tendencies as to their suitability to be involved in this activity. |
Lesson evaluation
To be completed at the end of each lesson by the teacher-assessment to inform future planning.









