FAS-200 - Flexible assembly system
FAS-200 is a flexible and compact assembly system which includes industrial automation technologies. FAS-200 comprises up to 18 independent stations with integrated control. This modular equipment features a higher number of stations in the same space, which means that more users will be able to work at the same time.
Top Key Features
- Flexible and compact
- Includes industrial automation technologies
- 18 independent stations
- 24 different assemblies
- More stations for more users
Overview
FAS-200 is a flexible and compact assembly system which includes industrial automation technologies.
FAS-200 comprises up to 18 independent stations with integrated control. This modular equipment features a higher number of stations in the same space, which means that more users will be able to work at the same time.
In addition, it enables making a staggered investment, i.e. starting with an initial basic configuration which can be easily enhanced by adding workstations.
FAS-200 offers professional skills training to suit the world of industry using standardised industrial components.
The different process stations assemble a turning mechanism. To provide the system with greater flexibility, the stations adapt to a wide variety of assemblies, introducing variations in the materials, colours and part sizes. The combination of all these options means that a total of 24 different assemblies can be produced enabling the use of production management strategies.
Key Features
- Flexible and compact
- Includes industrial automation technologies
- 18 independent stations
- 24 different assemblies
- More stations for more users
- Designed & built with industry relevant components
Dimensions
| Dimensions: | FAS-201: 450 x 600 x 1310 mm FAS-202: 450 x 600 x 1500 mm FAS-203: 450 x 600 x 1320 mm FAS-204: 450 x 600 x 1410 mm FAS-205: 450 x 600 x 1370 mm FAS-206: 450 x 600 x 1210 mm FAS-207: 450 x 600 x 1800 mm FAS-208: 450 x 600 x 1310 mm FAS-209: 450 x 600 x 1400 mm FAS-210: 450 x 600 x 1310 mm FAS-211: 450 x 600 x 1910 mm FAS-212: 450 x 600 x 1550 mm FAS-213: 450 x 760 x 1700 mm FAS-214: 450 x 600 x 1200 mm FAS-215: 450 x 600 x 1500 mm FAS-216: 450 x 600 x 1800 mm FAS-217: 900 x 410 x 1310 mm FAS-218: 1800 x 320 x 940 mm |
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Technical Specifications
| FAS-201 450 x 600 x 1310mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Base feeder Position verification Movement to the point of transfer | Auto switch, Reed type (x4) Inductive (x1) | Digital 9/5 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Three-colour indication light (x1) Breakdown simulation system (x1) | Pneumatic linear (x3) | ||
| FAS-202 450 x 600 x 1500mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Incorrect base handling device Insertion of the base in the pallet | Auto switch, Reed type (x4) Vacuum pressure switch(x1) | Digital 9/7 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Vacuum pad(x4) - Vacuum ejector(x1) Breakdown simulation system (x1) | Pneumatic linear (x3) | ||
| FAS-203 450 x 600 x 1320mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Bearing feeder Transfer to the measuring station | Auto switch, Reed type (x4) Microswitch (x1) | Digital 9/7 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Three-colour indication light (x1) Breakdown simulation system (x1)Â | Pneumatic linear (x1) Pneumatic gripper (x1) Pneumatic rotary actuator (x1)Â | ||
| FAS-204 450 x 600 x 1410mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Height measurement Bearing insertion | Auto switch, Reed type (x6) Linear potentiometer (x1) | Digital 10/9 Analog 1/0 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Breakdown simulation system (x1) | Pneumatic linear (x4) Pneumatic gripper (x1) Pneumatic rotolinear (x1) | ||
| FAS-205 450 x 600 x 1370mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Pulling out set Bearing pressing | Auto switch, Reed type (x6) Security magnetic (x1)Â | Digital 10/5 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Breakdown simulation system (x1) Safety relay (x1) Hydraulic equipment (x1) Frequency converter (x1)Â | Pneumatic linear (x2) Hydraulic linear (x1) | ||
| FMS-206 900 x 580 x 1930mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Insertion/extraction of the product in process Feeding the hydraulic press | Auto switch, Reed type (x5) Vacuum pressure switch(x1)Â | Digital 10/6 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Vacuum pad (x4) - Vacuum ejector(x1) Breakdown simulation system (x1) | Pneumatic rotary actuator (x1) Pneumatic linear (x1) | ||
| FAS-207 450 x 600 x 1800mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Indexing plate Shaft feeder Shaft height measurement Detection of materia | Auto switch, Reed type (x2) Inductive (x1) Capacitive (x1) | Digital 8/6 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Three-colour indication light (x1) Breakdown simulation system (x1) | Pneumatic linear (x7)Â | ||
| FAS-208 450 x 600 x 1310mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Incorrect shaft rejection Shaft insertion | Auto switch, Reed type (x8) Vacuum pressure switch(x2) | Digital 14/10 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Vacuum pad (x2) - Vacuum ejector(x2) Breakdown simulation system (x1) | Pneumatic rotolinear (x1) Pneumatic linear (x2)Â | ||
| FAS-209 450 x 600 x 1400mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Indexing plate Lid feeder Detection of material Lid height measurement | Auto switch, Reed type (x1) Inductive (x1) Photoelectric (x2) Linear encoder (x1) | Digital 10/7 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Breakdown simulation system (x1) Three-colour indication light (x1) Pressure regulator (x1)Â | Pneumatic linear (x3) Pneumatic gripper (x2) | ||
| FAS-210 450 x 600 x 1310mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Incorrect lid removal Lid insertion | Auto switch, Reed type (x7) Vacuum pressure switch(x1)Â | Digital 12/10 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Breakdown simulation system (x1) Vacuum pad(x3) -Vacuum ejector(x1)Â | Pneumatic linear (x2) Pneumatic rotolinear (x1) Pneumatic gripper (x1) | ||
| FAS-211 450 x 600 x 1910mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Screw feeder Transfer handling device | Auto switch, Reed type (x2) Fibre optic photocell (x1)Â | Digital 7/5 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Breakdown simulation system (x1) Vacuum pad(x3) -Vacuum ejector(x1)Â | Pneumatic linear (x3) | ||
| FAS-212 450 x 600 x 1550mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Screw insertion handling device | Auto switch, Reed type (x4) Solid state auto switch (x2) | Digital 10/6 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Breakdown simulation system (x1)Â | Pneumatic linear (x2) Pneumatic gripper (x1) | ||
| FAS-213 450 x 760 x 1700mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Robot tool Robot arm and controlling components | Â | Digital 7/7 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Robot controlling unit (x1) Robot programming console (x1) Â | Electric screwing tool (x1) 6 axis robot (x1)Â | ||
| FAS-214 450 x 600 x 1200mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Insertion/extraction handling device Rotary table Artificial vision industrial system | Auto switch, Reed type (x3) Vacuum pressure switch(x1) Artificial vision camera (x1)Â | Digital 11/14 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Vacuum pad(x4)-Vacuum ejector(x1) Servocontroller (x1) Vision processing unit (x1) Breakdown simulation system (x1) Vision system programming software and cable (x1) Â | Pneumatic rotary actuator (x1) Electric turntable (x1)Â | ||
| FAS-215 450 x 600 x 1500mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Faulty product removal | Auto switch, Reed type (x4) Vacuum pressure switch(x1)Â | Digital 9/6 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Vacuum pad(x4)-Vacuum ejector(x1) Breakdown simulation system (x1) | Pneumatic linear (x2) | ||
| FAS-216 450 x 600 x 1800mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Vertical axis Positioning axes | Auto switch, Reed type (x4) Digital vacuum pressure switch (x1)Â | Digital 12/12 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Vacuum pad(x4)-Vacuum ejector(x1) Servocontroller (x1) Driver programming software and cable (x1) | Pneumatic linear (x2) Servo-controlled linear actuators (x1) | ||
| FAS-220 900 x 410 x 1310mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Pallet transfer | Auto switch, Reed type (x4) Vacuum pressure switch(x1) | Digital 9/6 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Vacuum pad(x4)-Vacuum ejector(x1) Breakdown simulation system (x1) | Pneumatic linear (x2) | ||
| FAS-230 1800 x 320 x 940mm | MODULES | SENSORS (type & qty) | INPUT / OUTPUT |
| Transfer | Inductive (x6) Microswitch (x2) | Digital 8/2 | |
| OTHER DEVICES (qty) | ACTUATORS (type & qty) | ||
| Â | Pneumatic linear (x2) DC motor (x1) | ||
Common elements in all stations:
Power supply, anodised aluminium structure, control keypad, solenoid valve block, labels for cables, electric connection terminals,speed controllers, air treatment unit, control PLC* and manual user manual and practice manual.
FAS-201: Base feeding / verification station
This stations feeds the base for the rotation mechanism and verifies that its orientation / position is correct
FAS-202: Base rejection / transfer station
The second station positions the correctly placed bases on the pallet and rejects those which are incorrect
FAS-203: Bearing feeding / transfer station
This station supplies the bearing and moves it to the measuring position. Bearings can be inserted with two different heights
FAS-204: Bearing measuring / transfer station
The FAS-204 station measures the height of the bearing provided by the previous station
FAS-205: Hydraulic pressing stationÂ
This station emulates the pressing of the bearing against the base
FAS-206: Transfer station to the hydraulic press
The FAS-206 station feeds work-piece to the press and picks it up / drops it onto the pallet
FAS-207: Shaft classification station
This station feeds the assembly shafts and verifies their material and position. Two types of shafts exist with different materials
FAS-208: Shaft rejection / transfer station
The eighth station rejects the with incorrect material or faulty positioning and inserts the correct ones into the work-piece
FAS-209: Lid classification station
This station feeds and inspects that are to be added to the work-piece. There are 6 different types of lids with varying material, colour and height
FAS-210: Lid rejection / transfer station
The tenth station rejects incorrect lids or inserts them onto the pallet if they are of the required type for the work-piece
FAS-211: Screw dispensing station
FAS-211 feeds and transfers the screws to the following station
FAS-212: Screw insertion station
The FAS-212 station inserts the four screws into the base
FAS-213: Robotised screwing station
This station integrates robotics technology. The robot screws in the four screws inserted in the product by the previous station
FAS-214: Transfer and visual inspection station
This station performs the quality control for work-piece using an artificial vision system
FAS-215: Rejection station after visual inspection
This station rejects the work-piece if the inspection result is unsatisfactory.
FAS-216: Storage station
The product is removed from the production line and stored using electric actuators
FAS-220: Pallet transfer station
This stations transfers the pallet from one transfer line to another in a parallel transfer configuration
FAS-230: Linear transfer for 4 stations
The FAS-230 station transports the pallet between the stations. Each transfer connects 4 stations
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