HAS-200 SE - Smart Factory with Industry 4
The HAS-200 Special Edition system with more technologies of Industry 4.0 allows the development of the most demanded skills in a highly automated environments of Industry 4.0.
Top Key Features:
- Additional industry 4 technologies
- Reproduces a real production process
- Powerful development platform for research projects
- Fully modular system
- Allows manufacturing of 19 different products
- Control cabinet
- 3D supervisor application included
- All modules have an online mode
Overview
The HAS-200 Special Edition system with more technologies of Industry 4.0 allows the development of the most demanded skills in a highly automated environments of Industry 4.0. This technologically advanced didactic equipment allows the acquisition of the required skills for the different professional sectors.
In addition to the technologies implemented in the standard edition of this system, the special version includes additional technologies that make this equipment the ideal solution to emulate the reality of a smart factory with the latest 4.0 technologies.
Key Features:
- Additional industry 4 technologies
- Reproduces a real production process
- Powerful development platform for research projects
- Fully modular system
- Allows manufacturing of 19 different products
- Control cabinet
- 3D supervisor application included
- All modules have an online mode
Dimensions
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Technical Specifications
The Product Process
HAS-200 allows the user to manufacture 19 different products. The raw material includes containers with four types of label (red, blue, yellow and multi-coloured). Each label incorporates a barcode that allows the product to be identified throughout the process with the BCR readers included in each station. In addition, RFID technology has been added to several stations in the system, as well as a QR code printed on a label of unique content.
Within the process, both the material weight and height is measured. These two variables are stored in the database and allow the generation of historical data, control charts, etc. within the Statistical Process Control (SPC) module. Process Control (SPC) for decision-making and will be stored in the database for generation of logs, etc.
Stations
HAS-201 SE I4.0: Multi-coloured container feeding
This station supplies the system with empty containers to be filled with multicoloured beads in the production stations
HAS-202, 203 & 204 SE I4.0: Production
The production stations perform the feeding, filling and weighing of the blue (HAS-202 SE I4.0), yellow (HAS-203 SE I4.0) and red (HAS-204 SE I4.0) containers, respectively. This also enables filling the multi-coloured containers coming from station HAS-201 SE I4.0. To extend the range of possibilities offered by these process stations, the following technologies of Industry 4.0 have been added: Augmented reality (available for HAS-202 SE I4. 0 - pneumatic version, HAS-203 SE I4.0 and HAS-204 SE I4.0), Collaborative Robot (HAS-202 SE I4.0), IO-Link Smart devices (HAS-203 SE I4.0),
HMI (HAS-203 SE I4.0) and Artificial Vision (HAS-204 SE I4.0).
HAS-205 & 206 SE I4.0: Checking
These two stations have to measure the height of the raw material contained in the containers. The HAS-205 SE I4.0 station uses a linear encoder for measuring, whilst the HAS-206 SE I4.0 station takes the measurement using a linear potentiometer. In this case, safety technology has been incorporated into the HAS-206 SE I4.0 processing station
HAS-207 SE I4.0: Capping and labelling
In this station the lid is positioned on the container and a label is printed with a QR code that will put on the lid in order to identify the final product. This QR code has encrypted product information that can be read with standard mobile 2D code reading application. The product information to be shown can be defined in the software EdMES. This station includes RFID, QR and BCR identification technologies.
HAS-208 SE I4.0: Vertical Storage
This station makes it possible to store containers, either semi-manufactured or as a finished product. It can hold up to 81 containers. The storage cells are arranged vertically. Incorporate Industry 4.0 technologies HMI and electric actuators
HAS-209 SE I4.0: Horizontal Storage
This station stores containers, either semi-manufactured or as a finished product. It can hold up to 56 containers. The storage cells are arranged horizontally. Incorporate Industry 4.0 technologies HMI and electric actuators
HAS-210 SE I4.0: Palletizing
This station removes the final product from the process, placing it in two ramps for palletizing and dispatch. This station is available in two versions: With pneumatic manipulator or collaborative robot.
HAS-211: Raw material store
This station allows the storage of raw material: containers, lids and “pearls” in different colours: blue, yellow and red
HAS-212: Recycling station
This station classifies the mixed raw material used in HAS-200 SE I4.0 according to the colour
Control Cabinet
This includes the general air supply and electric network, general emergency,
switch the Ethernet network and wifi AP. Laptop not included as standard.
HAS-200 SE
HAS-200 Special Edition with more technologies of the Industry 4.0, is the best option to develop the skills demanded in highly automated environments of the Industry 4.0. Select the PLC brand and configure your solution with up to 10 process stations with full production management. Emulate the reality of the Smart Factory with the latest Industry 4.0 technologies.
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